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NEWS
How does modern wood chipping technology help optimize costs and increase profits?
In an increasingly competitive environment, wood processing enterprises not only need good products but also have to optimize every production cost if they want to survive and develop in the long term. One of the important but often overlooked “links” is the wood chipping stage – where a lot of raw materials, electricity and labor are consumed if outdated equipment is used.
In fact, modern wood chipping technology is opening up a more effective direction: saving input materials, reducing operating costs, and improving productivity and quality of output wood chips. So how is this technology different, and how will businesses benefit when investing at the right time? Let’s analyze it specifically in the article below.
MỤC LỤC
What is modern wood chipping technology?
Modern wood chipping technology is a system of equipment and mechanical-automated solutions designed to process raw wood into wood chips quickly, accurately and cost-effectively. This is a clear improvement compared to traditional chipping machines in terms of performance, product uniformity and the ability to integrate into large production lines.
Characteristics of modern wood chipping technology
- High efficiency: Capacity can reach from 5-30 tons/hour depending on configuration, suitable for pellet, MDF, paper, export chip factories…
- Control automation: Integrated inverter, PLC control cabinet, hydraulic feeding system helps stable operation, less dependent on worker skills.
- Super durable blade: The chopping knife is made of SKD-11 alloy steel or equivalent, highly wear-resistant, easy to replace and re-sharpen.
- Uniform chip size: Thanks to the chip comb, rotating cutter and synchronous pressing shaft, the output product meets standards – easy to sell – with little loss.
- Optimized maintenance: Technically friendly design, easy to disassemble, inspect, clean, increasing machine life.
Real life example
- GREENMECH GM-15DC Wood chipper machine : Capacity 15 tons/hour, using 75kW engine, integrated hydraulic press and automatic conveyor – being installed in many places in Vietnam and Cambodia.
- Application: Chopping planted forest wood (acacia, eucalyptus), miscellaneous wood, tree branches, wood chips to produce export chips, pellets, paper materials…
Cost optimization thanks to modern wood chipping technology
Save raw materials – Maximize input value
One of the biggest problems when using old chipper is the high loss rate of raw wood: wood is chopped unevenly, thrown out, creating small chips that do not meet standards or jam the machine. This leads to increased raw material costs without bringing about a commensurate commercial output.
In contrast, modern wood chipping technology uses precise cutting blades synchronized with the roller – helping to optimize the standard chip recovery rate of 85-95%, significantly reducing the amount of waste. Thanks to that, each ton of input wood is effectively converted into commercial products, instead of being partially lost as before.
Significantly reduce operating labor costs
With a traditional chopper, at least 4-6 workers are needed to feed, inspect, troubleshoot, collect products and clean the machine. Not to mention, manual operations also pose a risk of occupational accidents.
High-tech wood chipper only needs 1-2 people to supervise. Automatic feeding process by hydraulic conveyor, controlled by smart electrical cabinet, emergency stop system – error warning helps to operate safely, stably and reduce labor costs up to 60% compared to old technology.
Energy saving thanks to inverter control
The inverter helps to flexibly adjust the motor speed according to the actual amount of wood, avoiding overloading or idling, wasting electricity. In addition, thanks to the synchronization between the main motor, hydraulic motor and conveyor, the new technology helps to reduce electricity consumption by up to 15-25%.
At a factory scale of 5-10 tons/hour, this cost saving is equivalent to tens of millions of VND per month.
Reduce maintenance costs – downtime
Old technology wood chipper machines often have minor problems: jammed blades, loose shafts, worn bearings, broken blades… leading to machine downtime, replacement of components, repair costs and production interruption.
Modern wood chipping technology designed to heavy industrial standards:
- Sturdy, anti-vibration frame structure
- Easy to disassemble knife – can be sharpened 4–6 times before replacement
- Early fault warning via electrical control system → Reduce machine downtime, increase maintenance cycle, save material and technical costs.
Optimize space and overall operating costs
Modern choppers integrate multiple functions: feeding, chopping, screening, discharging → reducing production space, easy to arrange in the factory. Synchronizing components on the same system also helps reduce the number of equipment that must be invested in separately, thereby reducing initial investment and long-term operating costs.
Wood chipper machine!
Increase profits through productivity and quality
Increased profits through productivity and quality are the obvious advantages that modern wood chipping technology brings to businesses. In terms of productivity, high-tech chipper machines are capable of processing from 5 to 30 tons of wood per hour, depending on the configuration and input materials.
Thanks to the automatic feeding system, super durable chipping blades and intelligent control, the equipment can operate continuously and stably for many shifts without stopping for manual adjustment. This helps to increase the output of wood chips in the same period of time, shorten the production cycle and speed up revenue.
In addition, the quality of wood chips has also been significantly improved. The chips after chopping have high uniformity, few impurities or too small chips – factors that often reduce the selling price or are rejected by partners when exporting. Thanks to that, the output products meet higher standards, sell at better prices, expand the consumption market, especially foreign partners in the field of paper production, biomass pellets or industrial wood.
The combination of outstanding productivity and stable output quality is the key factor that helps businesses increase sustainable profits, quickly recover capital and create competitive advantages in the forest products processing market.
Contact to buy a machine that crushes wood into sawdust
We would like to sincerely thank our readers for taking the time to read this article about industrial wood crushers at GREEN MECH.
We hope this article has provided enough information and helped customers better understand the product as well as why they should choose to buy a wood crusher at GREEN MECH.
In particular, we look forward to cooperating and providing quality products to customers. With experience and professionalism, we are committed to providing the best products, reasonable prices and the best after-sales service.
GREEN MECH Vietnam specializes in manufacturing and supplying sawdust crusher from small scale to export. Any need for advice on investment in wood chipper machine, please visit the website: biomass.vn or contact Hotline (Zalo): +84 935 940 886 or call center: +84 941 108 8888 or leave information in the form, we will contact you right away.
Once again, we sincerely thank you for your interest in our products. Wishing our customers good health and success in work!
