Investing in wood crusher for plywood production: Cost, performance and payback period

In the context of the increasingly developing wood processing and plywood production industry, the problem of optimizing raw material costs and improving production productivity has become a top priority for businesses. One of the key solutions is to invest in wood crusher for plywood production – equipment that helps to maximize the use of mixed wood, waste, and branches to create uniform, high-quality raw materials for the plywood pressing line.

However, before deciding to invest, managers often ask three big questions: how much is the initial investment cost, what is the actual operating performance, and how long is the payback period? This article will analyze each factor in detail, helping businesses have a comprehensive view and make the right investment choice.

Why is wood crusher a mandatory equipment in plywood manufacturing industry?

In the plywood production process, the requirements for input materials – especially sawdust – are very strict in terms of size, uniformity and humidity. Sawdust crusher is a mandatory device to help process miscellaneous wood, branches, waste products… into standard materials, serving the effective plywood pressing process.

Using a crusher not only helps businesses proactively source raw materials, but also reduces purchasing costs, optimizes processes and improves the quality of finished boards. This is an important link that helps modern plywood factories increase productivity and competitiveness in the market.

How much does it cost to invest in a wood crusher for plywood production?

By capacity scale

According to GREEN MECH, the current reference price in the Vietnamese market (calculated according to processing capacity) is as follows:

• Small capacity (200 kg – 1 ton/h): suitable for households, small factories – price from 30 to 100 million VND.
• Average capacity (2 – 5 tons/hour): medium factory – price from 150 to 300 million VND.
• Large capacity (from 5 tons/hour or more): for factories or industrial production lines – price from 400 million to more than 1 billion VND, depending on the specific model.

According to GREEN MECH model (announced May 2024)

Some specific prices from the manufacturer GREEN MECH:

• GM‑150SM (0.5–1.2 tons/h): ~ 285 million VND
• GM‑200SM (1–1.5 tons/h): ~ 355 million VND
• GM‑300SM (2–3 tons/h): ~ 455 million VND
• GM‑400SM (3–4.5 tons/h): ~ 920 million VND
• GM‑500SM (4.5–6 tons/h): ~ 1,250 million VND
• GM‑700SM (5.5–9 tons/h): ~ 1,550 million VND
• GM‑800SM (7–12 tons/h): ~ 1,750 million VND
• GM‑1000SM (9–15 tons/h): ~ 1,950 million VND
• GM‑1500SM (12–25 tons/h): ~ 2,650 million VND

Prices may vary depending on the supplier, time, machine configuration and additional services such as shipping, installation, warranty or customization.

It is best for businesses to contact suppliers directly to receive specific quotes based on actual production requirements.

Actual performance of wood crusher

In actual production, wood crushers for plywood not only help businesses process raw materials effectively but also bring many obvious benefits in terms of productivity, cost and output quality. Some factories using modern crushers have recorded productivity increases of up to 30% – from 5 tons/day to 6.5 tons/day – while saving about 20% of electricity consumption, equivalent to nearly 10,000 USD per year.

In addition, thanks to the optimized design and quality components, many models such as GREEN MECH help reduce maintenance costs by 15%, prolonging the life of the grinding blades and transmission system. When combined with an automatic feeding system and a uniform sawdust screening mechanism, the overall efficiency of the plant can be increased by one and a half times, while still significantly reducing labor costs.

In particular, the quality of the output wood chips is also significantly improved – with a finished product rate of over 95% when using fresh wood, and from 50-70% when grinding wood chips or cardboard. This is a key factor in ensuring the quality of plywood in terms of adhesion, durability and aesthetics. Thus, investing in a wood crusher is not only a technical solution, but also a strategy to increase the overall efficiency of wood processing enterprises.

Payback period when investing in wood crusher for plywood production

Investing in a wood crusher for plywood production often brings clear financial efficiency in a short time if the right capacity is selected and operated properly. Normally, the payback period ranges from 6 months to 18 months, depending on the scale of production, input materials, product selling price and actual operating costs.

For small factories (capacity of 500 kg – 1 ton/h), if they can take advantage of cheap wood waste and actively sell sawdust or use it to make plywood, the payback period can be only 12-15 months. For medium and large factories (3-10 tons/h), especially if they are buying commercial sawdust for production, grinding raw materials themselves can save hundreds of millions of VND per month – thanks to that, a payback period of 6-9 months is completely feasible.

In fact, some factories using large capacity crushers from GREEN MECH or imported lines with optimal design for sawdust pressed into boards have recorded material cost savings of 10-30% per month. This is a significant figure in the context of increasingly volatile wood prices.

Of course, the payback period also depends on:

• The level of utilization of waste as input materials
• Machine operating frequency (1 shift/day or 2–3 shifts/day)
• Machine operating and maintenance costs
• Output and added value from controlling the quality of input materials

Suggestions for choosing the right wood crusher for plywood factory

• Suitable capacity: Choose according to production scale. Small workshops should use machines of 1-2 tons/hour; industrial factories need 5-10 tons/hour or more to ensure stable performance.
• Uniform output quality: The machine needs to produce sawdust of stable size, suitable for plywood production standards; less impurities, easy to press.

• Low power consumption: Priority is given to machines using high-performance motors, direct drive or durable belt drive, saving energy per ton of crushed wood.
• Easy maintenance – long life: The grinding blade is easy to replace, the bearings and shaft are easy to check periodically. The thick, anti-vibration frame helps the machine operate durably.
• Suitable raw materials: Round wood/tree wood → choose drum-type machine. Wood chips/branches → choose disc-type machine or hammer mill
• Automation integration: The machine has a feeding conveyor, sorting screen, exhaust fan and cyclone to improve efficiency and reduce labor.
• Good technical support and service: You should choose a supplier with a team of installation, operation, technical guidance and clear warranty commitment.

Contact us for advice and quote

With over 15 years of research and innovation, GREEN MECH’s engineering team has developed the optimal solution for the wood processing industry in Vietnam. We not only make the wood chipping process faster and more efficient, but also open up opportunities for sustainable development in the forestry industry.

GREEN MECH’s state-of-the-art wood chipper helps recycle and process wood efficiently, optimizes raw material use, and creates a sustainable working environment for businesses. In addition to wood chipper machines, we offer crushers, screeners, presses, knife sharpeners, and bark peelers.

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GREEN MECH Vietnam specializes in manufacturing and supplying sawdust crusher from small scale to export. Any need for advice on investment in wood chipper machine, please visit the website: biomass.vn or contact Hotline (Zalo): +84 935 940 886  or call center:  +84 941 108 8888  or leave information in the form, we will contact you right away.

Once again, we sincerely thank you for your interest in our products. Wishing our customers good health and success in work!