What equipment does the wood pellet production line include and how much does it cost?

Wood pellet production line and how much does this system cost ? In the article below, Vietnam Green Technology will analyze it in detail so that customers can have the most general understanding.

What are wood pellets, better understand wood pellets

Wood pellets, also known as sawdust pellets, are an advanced fuel produced from leftover materials from the wood industry, such as sawdust, sawdust, shavings, etc. through a pellet production line. Modern wood compression. The resulting wood pellets are small in size and hard, making them one of the environmentally friendly solutions for bioenergy production, especially when the world is focusing on renewable energies to replace replace fossil fuels that cause pollution.

Utilizing materials from excess wood to use as fuel can reduce environmental pollution and save costs compared to using other fuels such as coal, gas or gasoline. This product has a heat capacity of 4500 to 4800 kcal/kg and a very small amount of ash, less than 1%.

Wood pellets are widely used in many fields, including as fuel for fireplaces, industrial incinerators, sauna systems, livestock food drying, and even in sterilization systems. food and beverage factories. That is why this product is becoming a new trend and popular globally.

What equipment does the wood pellet production line include?

Wood pellets are one of the environmentally friendly fuels and are produced from leftover materials from the wood industry. To produce high quality wood pellets, it is necessary to use a modern production line and a full range of necessary equipment.

The wood pellet production line includes a number of main equipment such as:

Sawdust grinding machine

Sawdust crusher : This equipment is used to grind wood into sawdust with suitable sizes for pellet production and is an indispensable equipment in the wood pellet production line .

Wood sawdust crusher is a type of machinery designed to grind wood into sawdust quickly and effectively. Unlike traditional wood crushers, this wood crusher into sawdust does not need to go through the chopping stage before grinding, helping to save time and effort.

Wood sawdust crusher operates on the principle of cutting and crushing. When the wood is put into the machine, the cutting blade will chop the wood into pieces just enough for further grinding. Then, the wood piece will be crushed by rotating grinding blades to form fine sawdust.

Sawdust screening machine

Sawdust screening machine is an important equipment in the sawdust pellet production process. The main function of the sawdust screening machine is to sift and classify sawdust to achieve the most even and beautiful fineness.

Sawdust screening machine is an important equipment in the sawdust pellet production process. The machine is used to remove unwanted materials from sawdust and classify sawdust into different sizes to achieve the most even and beautiful smoothness.

There are many types of sawdust sifters and each type is designed to suit the intended use of each type of sawdust. Sawdust screening machines are usually equipped with a series of screens of different sizes to classify sawdust according to thickness and size.

The screening process begins when sawdust is fed into the machine through a feeding system. The sawdust is then passed through screens, in which particles smaller than the screen are retained, and larger particles are removed. As the sawdust passes through the screens, a vibrating force is generated to ensure that all the sawdust particles are graded evenly and efficiently.

Sawdust screeners can be used in a variety of applications including sawdust pellet production, wood chip board production and sawdust production for agricultural applications. Sawdust sifter can also be used to remove poor quality or impurities in other raw materials.

Sawdust is a common product ground from trees, cardboard, or branches and leaves during the wood production process. However, raw sawdust cannot be used directly in pellet production but needs to go through a processing stage to achieve standard quality. In particular, sawdust screening machine is an important equipment that helps separate sawdust into different sizes and types to meet the needs of producing sawdust pellets with the best quality.

Sawdust dryer

To produce high-quality sawdust pellets, sawdust needs to be properly dried to reduce moisture and increase durability. The rotary drum dryer is an efficient equipment used to dry sawdust.

During operation, wet sawdust is fed into the top of the dryer, and is sprinkled and moved evenly to the other end of the drying drum. The optimally designed hot and humid air supply system helps ensure the drying process takes place most smoothly. The speed and tilt angle along with the design of the raised blades are adjusted to ensure optimal heat transfer and exchange at all points in the dryer.

This helps the sawdust dry evenly and quickly, reaching a moisture content of 8 to 12% – the ideal value for producing sawdust pellets. Furthermore, using a rotary drum dryer also minimizes material loss and reduces production time, ensuring the production of large quantities of sawdust pellets with uniform quality and meeting market demand. .

Sawdust pellet press

Pellet press is an important equipment in the wood pellet production line , from materials such as sawdust, wood powder, fly ash, seeds, etc. This machine has the ability to compress materials into pellets of uniform size and weight for easy transportation and use.

The design of a tablet press depends on the type of material to be pressed and the hardness of that material. Different types of tablet presses can be equipped with features such as lubrication systems, cooling systems, polishing systems and automatic control systems to ensure that the compression process takes place correctly. most accurate and effective.

During operation, the material will be put into the compression chamber and compressed by the pressure of the tablet press. This pressing force will create a great pressure, causing the material particles to be pressed together and form pellets. After going through the compression process, the pellets will be taken out and continue through other finishing processes to achieve the desired quality and aesthetics.

With the development of technology, tablet presses are increasingly improved and their performance is enhanced. They have become one of the important equipment in the industry that produces products from different types of materials.

Machine for spraying tablets onto containers

After pressing, the wood pellets will be sprayed onto containers for transportation to factories for use.

Container pellet injection machines work by creating high air pressure to push the pellets onto the container or container. This machine uses a compressed air pump to create the necessary thrust, this pump is connected to an air pipe system to provide compressed air to the required position to push the pellets onto the container.

The pellets are fed into the machine from a conveyor or conveying system and then pushed onto the container through a specially designed nozzle. Container pelletizing machines are often used in large production processes to increase efficiency and reduce labor costs.

Other auxiliary equipment

In addition to the main equipment, the wood pellet production line also has other supporting equipment such as feeding and transferring conveyor systems, dust filter cyclone systems , storage bins, air compressors, and product weighing and measuring machines. , quality testing machine, etc

To ensure product quality, equipment in the wood pellet production line needs to be operated properly and maintained regularly. In addition, using modern and environmentally friendly production technology is also an important factor to produce high quality wood pellets and meet market demand.

How much does a wood pellet production line cost?

The demand for renewable energy is increasing, and at the same time, the supply of environmentally friendly fuel is increasingly scarce, which is promoting the development of the wood pellet industry in Vietnam. . Among them, the GREEN MECH brand, with more than 10 years of experience in manufacturing wood pellet production equipment, has created high quality products and met market needs.

To build an effective wood pellet production line, in addition to other factors, the cost of the system is also an important factor to consider. Although the price will depend on many factors, including the capacity of the system, however, the cost for a wood pellet production system with a capacity of 1 ton/hour is about 3.7 billion VND, excluding costs. tax included. For systems with larger capacity, the price will be higher.

However, this is a potential investment model, with extremely large benefits for investors. In particular, the equipment in the GREEN MECH brand’s wood pellet production system is all manufactured in Vietnam, except for imported pellet presses. This ensures product quality and at the same time minimizes costs for investors.

Besides, the production of environmentally friendly fuel will help reduce pollution and protect the human living environment. Investing in a wood pellet production system is also a way to help develop the local economy and improve people’s quality of life.

If you are interested in investing in a wood pellet production line, please note that the price will depend on the capacity of the system and the equipment in the production line. However, with the production of equipment in Vietnam and the GREEN MECH brand having more than 10 years of production experience, prices will be limited and more competitive than imported products.

Investing in a wood pellet production line will help you create a stable and potential source of income in the future, while helping to promote the sustainable development of the renewable energy industry and contribute to reducing emissions. minimize environmental pollution.

Contact for consultation and design of wood pellet production line system

With the outstanding benefits that the wood pellet production line brings, this is a potential and notable investment option at the present time. If you are looking for a reliable and quality wood pellet production solution, GREEN MECH is a trusted brand with more than 10 years of experience in manufacturing wood pellet production equipment in Vietnam.

GREEN MECH’s wood pellet production line system ensures efficiency and energy savings with wood pellet production equipment manufactured in Vietnam and designed to meet strict production requirements. best.

Customers are the ones who bring value to any business, and that is why we always value the value they bring. We understand that investing in a wood pellet production line is a big decision, so we are committed to providing peace of mind and thoughtful support to our customers.

We have a professional technical team with more than 10 years of experience in manufacturing wood pellet production equipment and all equipment is manufactured in Vietnam with the prestigious brand GREEN MECH. In addition, we also provide consulting services and design the most optimal wood pellet production line system to ensure customers invest in the most effective way.

It is important that we not only provide products, but are also always dedicated and thoughtful in supporting customers during the use and operation of the wood pellet production line system. Therefore, when investing in a wood pellet production line with us, customers will be assured and assured of product and service quality.

Gọi Ngay Nhận báo giá

Please contact us for advice and to design a wood pellet production line system to suit your needs. Phone number (Zalo) 094 110 8888 will always be ready to support you. You can follow us and see more wood processing product lines and wood pellet production line projects at the website: https://biomass.vn/ Thank you for reading the article.